Case Studies

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Proven Process Solutions in Action

At ClearStream Environmental, our equipment and process designs are tested, proven, and trusted across municipal and industrial water and wastewater treatment applications. Each case study highlights how we partner with engineers, contractors, and plant operators to solve complex treatment challenges—delivering innovative, efficient, and long-lasting process solutions that improve performance, reliability, and water quality.

Macon Water Authority – Lower Poplar Water Reclamation Facility (WRF) Case Study

Macon Water Authority – Lower Poplar Water Reclamation Facility (WRF)

Project Overview

ClearStream Environmental was selected to provide all new stainless steel internals and bridges for multiple clarifiers and thickeners at the Macon Water Authority’s Lower Poplar Water Reclamation Facility (WRF) in Macon, Georgia.

Sandy Creek Case Study Link

Sandy Creek Generating Station – Grey Water Lime Softening System

Project Overview

The Sandy Creek Generating Station is a 900-MW coal-fired power facility featuring a supercritical pulverized coal boiler, tandem compound reheat steam turbine, SCR system, dry scrubber, and baghouse. Designed to operate on Powder River Basin (PRB) coal, the plant incorporates an innovative grey water reuse system—treating reclaimed domestic wastewater for process and cooling tower use.

Owens Crossroads SBR case study

Owens Crossroads SBR Wastewater Treatment Facility – Alabama

Project Overview

The Town of Owens Crossroads, Alabama undertook a major upgrade to its municipal wastewater treatment facility to increase capacity, modernize aging infrastructure, and improve overall treatment performance. The project replaced the existing SBR system with a new 0.99 million gallon per day (MGD) Sequencing Batch Reactor, incorporating advanced jet aeration technology to enhance biological treatment efficiency.

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BP Chemical Case Study

BP Chemical – Custom Sludge Blanket Clarifier Improves Wastewater Treatment Efficiency

Project Overview

BP Chemical operates multiple facilities worldwide, producing a key precursor for food-grade plastics. During the production process, fine particles enter the wastewater stream. The company needed a reliable way to remove and recover these particles—not only to meet environmental standards but also to recycle valuable materials back into production.

Ambatovy Case Study

Ambatovy – 250 ft Dia Tailings Thickener Retrofit

Project Overview

Ambatovy is one of the largest industrial undertakings in Madagascar, operating integrated mining and refining facilities for nickel and cobalt production. During processing, tailings ponds are used to store solids generated from refining. To maximize water reuse and minimize wastewater discharge, Ambatovy required a more efficient method to reduce water content in tailings.

Consol Energy — Knight AMD Treatment Facility

Project Overview

The Consol Energy Knight AMD Treatment Facility treats up to 1,700 gallons per minute of acid mine drainage using a proven High Density Sludge (HDS) treatment process. Acid mine drainage often exhibits very low pH values—sometimes near 2.0—and contains dissolved metals such as iron that must be oxidized and removed before discharge.

FieldsPoint RI Case Study

Fields Point Wastewater Treatment Plant – Rhode Island

Project Overview

As the plant aged, a major retrofit and upgrade of key treatment units became necessary. Following a competitive bidding process, ClearStream Engineering was awarded the project, which initially specified a suction header design for the secondary clarifiers.

ClearStream Aftermarket

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Belews Creek FDG Wastewater Case Study

Belews Creek Wastewater Treatment Station

Project Overview

The Belews Creek Steam Station is a two-unit coal and natural gas power plant with a combined generating capacity of 2,220 megawatts (MW). Located on Belews Lake in North Carolina, the facility is capable of co-firing up to 50% natural gas on both units, allowing flexible operation using coal, natural gas, or a combination of fuels.

Brandon Shores FGD Case Study

Brandon Shores Generating Station – Maryland

Project Overview

FGD wastewater at Brandon Shores originates primarily from the overflow of secondary hydrocyclones in the gypsum dewatering process. This effluent contains elevated concentrations of dissolved and suspended solids, heavy metals, and reaction byproducts that must be removed to meet discharge requirements.

Cortez Mine Water Treatment Case Study

Cortez Mine Water Treatment System – Turnkey EPC Solution

Project Overview

Nevada Gold Mines, a joint venture between Barrick and Newmont, operates the Cortez Gold Mine in North Central Nevada. The facility utilizes evaporation ponds to achieve zero liquid discharge (ZLD) of mine contact water.