ClearStream Clarifier & Thickener Drive Units

Heavy-Duty Cage & Shaft Drives for Municipal and Industrial Water Treatment Applications

ClearStream designs and manufactures precision clarifier and thickener drives engineered for municipal wastewater, industrial treatment, power generation, and mining applications. Our drive systems are built for high torque, long service life, and retrofit compatibility with virtually all major brands and tank configurations.

Whether you need a new drive, replacement unit, upgrade, or complete retrofit, ClearStream delivers plug-and-play solutions designed for reliability and performance.

Drive Types

Heavy-Duty Precision Cage Drives

Cage drives are mounted atop a center column within the clarifier or thickener. The bridge and walkway are mounted directly to the drive housing, while the cage assembly suspends the sludge collection mechanism and skimmers.

Key Features:
  • Four-point Gothic arch precision main bearing

  • Oil bath lubricated main gear

  • Parallel helical gearmotor with shear pin protection

  • Secondary planetary speed reducer

  • No lower pinion bearing required (except extreme torque applications)

Ideal Applications:
  • Municipal clarifiers

  • Industrial wastewater treatment

  • Power plant basins

  • Mining thickeners

Cage Drives with Lift Mechanism

For heavy sludge and high torque applications, ClearStream cage drives can include a torque-actuated lift system that automatically raises the rake assembly during high torque events.

  • Automatic lift during overload

  • Manual push-button lowering

  • Ideal for mining and thickening

Multi-Pinion Cage Drives

For extremely high torque requirements, multi-pinion cage drives utilize 2, 3, or 4 pinion stacks to distribute load evenly and provide long-term durability.

  • High torque capacity

  • Low maintenance operation

  • Long operational lifespan

Dual Cage Drives

Used when an additional rotating component is required, such as:

  • Solids contact clarifiers

  • Flocculating clarifiers

Includes a secondary high-speed drive to power impellers or flocculation mixers.

ClearStream Dual Cage Drive Unit

Heavy-Duty Shaft Drives

Shaft drives are bridge-mounted and suspend the shaft, skimmers, and sludge collection mechanisms from above.

Benefits:
  • Ideal for full-span bridge clarifiers

  • Accessible via half or full bridge walkway

  • Side or top influent configurations

Shaft Drives with Lift

In high-torque applications involving heavy sludge—such as thickening and mining operations—the shaft drive can be equipped with an integrated lift mechanism. This torque-actuated system automatically elevates the entire rake assembly during overload conditions to protect the equipment. Once conditions return to normal, the rake is lowered manually via push-button control.

  • Torque-actuated automatic rake lifting

  • Manual lowering system

  • Ideal for mining and thickening

Dual Shaft Drives

When an application requires an additional rotating component—such as an impeller in a solids contact clarifier or a flocculating mixer in a flocculating clarifier—a dual shaft drive is utilized. This configuration incorporates a secondary high-speed drive dedicated to powering the impeller or flocculator, ensuring efficient mixing and optimal process performance.

Multi-Pinion Shaft Drives

For very high torque applications requiring distributed load across multiple gear stacks.

  • 2–4 pinion configurations

  • Enhanced durability

  • Long maintenance intervals

Hydraulic drives utilize the same robust secondary reducer found in precision gear/bearing drives and include:

  • Easy-to-read torque dial

  • Optional 4–20 mA signal for control room monitoring

  • Available in both cage and shaft configurations

Hydraulic systems offer enhanced control and flexibility for demanding industrial applications.

For light-duty mixing or small clarifiers (<25 ft diameter), direct drives provide a cost-effective alternative.

Advantages:
  • Lower upfront cost

  • Same upper reducer as precision drives

  • Built-in torque measurement dial

  • Optional 4–20 mA signal

  • Available in cage or shaft mount

Direct drives can also be powered by hydraulic power units for additional flexibility.

Why Choose ClearStream Drives?

  • Precision 4-Point Contact Main Bearing Design

  • Designed per AGMA & ABMA Standards

  • 100-Year Minimum Bearing Life Design

  • 10-Year Warranty on Main Bearing & Gear

  • 5-Year Warranty (excluding motors & paint)

  • Hydraulic Torque Box with Dial Indication

  • Optional 4–20 mA Remote Torque Signal

  • Retrofit-Ready – Adapter Plates Available

  • Available in Stainless Steel or Cast Iron Housings

Services:

  1. Drive Retrofits of other brands.
  2. Drive Replacements of other brands.
  3. Heavy Duty  Drive Units for High Torque applications.

Replacement Drives & Retrofits

All Major Brands & Designs

ClearStream specializes in:

  • Replacement clarifier drives

  • Aftermarket upgrades

  • Precision bearing conversions

  • Custom adapter plates for plug-and-play installation

Bring new life to aging rotating equipment by replacing outdated drives with modern precision bearing technology.

Complete Mechanism Upgrades

In addition to drives, ClearStream provides:

  • Sludge spiders

  • Spiral blade mechanisms

  • Feedwell upgrades

  • Inlet dispersion wells

  • RAS concentration improvements

  • Full equipment conversions

We can demo, repair, install, and commission new equipment — start to finish.

Aftermarket Parts & Service

  • Inlet boxes

  • Drop pipe assemblies

  • Skimmer assemblies

  • Scraper assemblies

  • Rakes, chains & sprockets

  • Scum flushing valves

  • Weirs, baffles & launder covers

  • Motors and gearboxes

Choosing high-quality aftermarket parts improves performance, reduces maintenance costs, and extends equipment life.

3D Models of Every Project

ClearStream develops a detailed 3D model for every unit manufactured, ensuring accurate fit-up and seamless integration with site-specific layouts. These models also serve as a valuable tool for operator training and system familiarization, providing clear insight into unit design and operation.

Clients are provided access to the 3D models, allowing them to view and manipulate the equipment from their own office or facility. This capability enables operations and maintenance personnel to virtually inspect the unit, plan maintenance activities, and understand internal components—without draining the tank or interrupting operation.

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Case Studies

Let’s Solve Your Process Treatment Challenge

+1 801 676 1890

info@clearstreameng.com

Speak with a ClearStream engineer about your process needs. We’ll help you identify the best solution for your system and application.